Wednesday, January 2, 2019

Project XTracker: Finished!... for now

Following a big push the last couple weeks I've got Project XTracker physically back together. This weekend is the Toronto Motorcycle Super Show and I made a personal goal in the fall to get the bike all wrapped for the show to enter in the custom build show.
It has no oil. Wiring isn't done and it wont currently run but damn it looks good!

Friday, December 28, 2018

Project XTracker: Side panel refinishing

 One of the last items on the to do list of making Project XT look pretty was to freshen up the 40 year old plastic side panels. To do so I used a product called Plastic Renew from PC Racing (It may be discontinued now. It was hard to find). I had used it before on my old Honda XR200 offroad bike and it worked well. I got started by sanding down the plastics to remove the layer of old oxidized exterior plastic. 400, 600, 600, 1000 grit followed by steel wool and 00 fine steel wool. Then we applied the plastic renew to restore the shine. It essentially puts a thin layer of clear plastic on the surface. I did this while at my parent's place for Christmas.

 My Dad loves doing this type of fine detail work so he applied the multiple layers of plastic renew.

Everything went well until I applied the side panel decals. When the plastic flexed it caused the plastic renew to de-laminate from the side panel and the decal was not adhered to the side panel. This resulted in the look of bubbles. So I ripped off the decal and re-applied the plastic renew and proceeded without the side panel decals.

Friday, December 21, 2018

Joyride 150 BMX pump track pics

Last weekend Cam and I, along with some other buddies, headed over to Joyride 150 for a session on our BMX bikes. Our man Dave Levitt brought his camera gear and snapped some great pictures of us. I'm especially stoked about the one where he caught Cam and I in the same frame. Nothing better than sharing a passion with your offspring and them being as stoked on it as you are!

We rode for a solid 4-1/2 hours and Cam must have done 100 laps on the pump track. He progressed quite a bit in just 1 day and was ripping by the end of the day. I basically had to drag him away when it was time to go. Definitely need to get back for another session ASAP.

Project XTracker: Seat pad


I picked up my seat pad from Haversack Leather. I quickly threw the tank and seat pan on the frame to check how it fits up. It's perfect! Natalie @haversack_leather nailed the look I had in mind. The pleats give a nice vintage feel and matches up with the highlighted engine fins, wheel spokes and tank sticker. The black leather cover is feels really high quality. Give Haversack a social media follow, check out her other leather goods and keep her in mind for your next project. She's located in St. Mary's Ontario.


Finished

Project XTracker: Engine paint

Cleaning the 40 years of grime off the engine was a challenge to say the least. I think I spent 3+ hrs just cleaning the engine to prep for paint. The plan was to freshen up with new black paint and to sand the paint of the sides of the cooling fins. 

All cleaned up, masked off and hanging from the garage ceiling in the Dexter (TV show) killing room-esque DIY paint booth. 

Project XTracker: Wheels prep & paint

 The wheels got the wire wheel treatment too to remove the majority of the old paint to prep for paint. The plan was to go with the same paint scheme as stock: black with polished spoke faces and rim lips. i thought about going all black with only the spoke faces polished but I thought it would be too black and make the aluminum finish forks stand out too much.

Project XTracker: Tear down, frame paint prep & paint


The bike is now torn down and final weld out of added brackets done and shaving of the rest of the unused brackets like the exhaust hanger and steering lock below. Since I didn't have access to a big sand blast cabinet to fit the frame I went about cleaning it up with a wire wheel on a drill and a scotch brite type flap wheel on an angle grinder.



Thursday, November 1, 2018

Project XTracker: Fiberglass seat base


This will be another lengthy post... 
I wanted to make a new seat to fill the gap between the seat and the tank that exists now. The seat pad shown is the same one my Dad used all those years ago. I decided to go the fiberglass route so that it will be formed to match the profile of the seat pan and tank exactly. 

Wednesday, October 31, 2018

Project XTracker: Fuel tank mounts

I cleaned up the fuel tank mount by making up some spacers to accept a countersunk head screw. You can actually buy a very similar setup through The Vintage Spoke. I figured since I could make my own on my lathe. I used some 1" aluminum round stock that I had from making my front number plate and tail section mounting washers. The fuel tank mounts also match the same design as these washers to tie it all together. Fun little project on the old belt drive Atlas lathe...



Friday, October 19, 2018

Project XTracker: Motogadget Motoscope Mini Speedometer Install




This will be a longer than normal post as the installation of the motogadget motoscope mini speedometer had a lot of details to sort out...
 I bought the unit from Perth County Moto back in the spring but only now got it installed - It was a busy summer but now its time to buckle down to get this think finished and prettied up.
The unit will be mounted to the handlebar and located between the bar mounts